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Industrial Electric 4 Roll Calender Machine 55kW 110kW For 600-2500mm Width Rubber

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Qingdao Junlin Machinery Co., Ltd.

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Industrial Electric 4 Roll Calender Machine 55kW 110kW For 600-2500mm Width Rubber

Name: Industrial Electric 4 Roll Calender Machine 55kW 110kW For 6002500mm Width Rubber
Brand: junlin
Price: 18 USD

Wholesale Industrial Electric 4 Roll Calender Machine 55kW 110kW For 600-2500mm Width Rubber from china suppliers

Brand Name : junlin

Model Number : XY-450

Certification : Quality Management System Certification(ISO 9001); Specialized SME; High-Tech Enterprise Certificate,etc.

Place of Origin : Qingdao, Shandong, China

MOQ : 1

Price : USD18,000–300,000/Set

Payment Terms : L/C,D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 500/year

Delivery Time : 30–90 days

Packaging Details : wooden case

Usage : Industrial

Features : Adjustable Roller Gap, Variable Speed Control

Type : Calender

Application : Rubber Processing

Power Source : Electric

Material : Rubber

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Four-Roll Rubber Calender Product Introduction
Qingdao Junlin Machinery Co. Ltd.

Core Functions
Precision Calendering

Thickness control accuracy: ±0.05mm (rubber sheets) / ±0.1mm (fabric coating)
Max. line speed: 60 m/min (stepless speed regulation)

Multi-Process Capability

Rubber sheeting | Cloth friction coating | Double-side coating | Multi-layer lamination

Wide-Width Production

Applicable rubber width: 600-2500 mm (customizable)

Technical Parameters

Parameter	XY-4S Standard	XY-4P Precision
Roller Dimensions	Ø360×1120 mm	Ø450×1400 mm
Working Line Pressure	80-120 N/mm	100-150 N/mm
Main Motor Power	55 kW (AC vector control)	110 kW (servo drive)
Heating Method	Steam + thermal oil dual-mode	Zoned electric heating (±0.5°C)
Minimum Thickness	0.3 mm	0.15 mm
Equipment Net Weight	Customized	Customized

Structural Innovations
▶ Roller System

Chilled cast iron roll surface
Crown + axis crossing compensation
Dual-end gauge adjustment device

▶ Transmission Design

Hard-geared reducer
Universal coupling

▶ Temperature Control Technology

Triple-loop PID control (steam/oil temperature/roll surface temperature)
Infrared real-time thickness feedback (closed-loop control)

Industry Application Solutions

Field	Process Requirement	Equipment Configuration
Tire Manufacturing	Steel cord double-side coating	Pre-tension device + cloth accumulator
Conveyor Belt Production	Fabric dipping (EP/NN)	High-precision doctor blade + dip roller
Medical Rubber	0.2mm ultra-thin sheeting	Mirror-finished rolls + constant-temperature dust removal

Operational Efficiency Comparison

Indicator	Traditional Equipment	This Machine	Improvement Rate
Roll change time	4-6 hours	≤90 minutes	↓75%
Material waste	3.5%	≤1.2%	↓66%
Energy consumption (per ton)	85 kWh	62 kWh	↓27%

Customization Options
Corrosion-Resistant Type
Non-Stick Roll Type: Coated rolls (solves butyl rubber sticking)

Service Commitment
✓ Lifetime technical support: Free roll grinding solutions
✓ Warranty: 1 year

Comprehensive After-Sales Service Commitment

Precision-Centric Solutions
We specialize in delivering systematic customized solutions tailored to your specific process requirements, ensuring seamless integration of services and equipment.
Reliable Manufacturing Excellence
Leveraging robust production capabilities, we provide stable, high-quality machinery guaranteeing durable and efficient operational performance.
Industry-Specific Expertise
Serving key sectors:
Tire Manufacturing
Rubber & Plastics Processing
Thermal Insulation Materials
Sealing Products
Industrial Rubber Applications
Dedicated to sustainable development initiatives including waste tire recycling.
Comprehensive After-Sales Support
24/7 Technical Assistance:
Round-the-clock remote support and rapid fault diagnosis to ensure optimal equipment performance
Customized Engineering Solutions:
Tailored process optimization and lifecycle management guidance for rubber compounding operations
Genuine Parts Supply:
Original components provided (transportation costs borne by customer)
Quality Warranty Commitment:
Free replacement for equipment damage caused by verified product defects
(Detailed terms specified in warranty agreement)
Industrial Electric 4 Roll Calender Machine 55kW 110kW For 600-2500mm Width Rubber

(Our products and parameters are constantly being improved and optimized. please contact us to obtain the latest materials.)

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